Wuxi Bird Machinery Technology Co., Ltd
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Product Description
Tea Color Sorter color difference is the use of tea in tea stems, yellow sheet with the genuine, the use of high-resolution CCD optical sensor for high-tech tea leaves selection of optoelectronic equipment.
Our CCD tea sorter machine is widely used for sorting and grading tea leaves by color. Please feel free to contact with us for top quality and cheap price of tea sorter machine.
Technical Parameters
| Model | TCS2T2 |
| Output(kg/h) | <300 |
| Carryover (bad: good) | 5:1 |
| Accuracy (%) | >99 |
| Voltage (V/Hz) | 380/50 |
| Power (Kw) | 2.2 |
| Air pressure (Mpa) | 0.6-0.8 |
| Consumption (L/min) | <1800 |
| Weight (Kg) | 900 |
| Dimensions (mm) | 1322*1737*2246 |
Examples of Sorting
Products Show
Working Principle
The tea color sorting machine is a camera that takes photos of the tea leaves and transmits the photo information to the image processing system. The image processing system distinguishes the good and bad tea leaves, and gives instructions to the spray valve to blow out the bad tea leaves, tea stems and yellow leaves to obtain high quality tea leaves.
Why Chose Our Tea Color Sorting Machine?
1.Over 14 years experiences.focus on sorter machine.The biggest sorter machine factory.
2.After-sales service guarantee: We have a professional after-sales service team, one-on-one customer service to help customers install and repair.
3.We have service station, cooperate reseller in more than 40 countries.
4.Quality assurance of raw materials:The raw materials we purchase are certified qualified products.
5.Quality process assurance: We pass ISO quality management system, each process of production are under strictly standard.
6.System test: Our technical engineers check the product performance, to ensure that the factory products in full compliance with customer requirements.
7.Shipping guarantee: we have professional packaging operations team, independent export qualification to ensure product safety and stability to reach customers in the hands.
Automatic CCD tea color sorter Problems Solutions
The equipment involves an automatic fault detection and alarm function, and the fault parts will be indicated by an indicator light or shown by a color display. Users can usually solve the problem by themselves.
| Faults | Causes | Solutions |
| Air leakage of solenoid valves | Foreign matters found in valves | Blow air into the valve in a reverse direction for repeatedly test |
| Wear of valve components | Replace worn parts | |
| Solenoid valves fail to work | Poor contact of valve wires | Re-plug or repair poor contact parts to enable good contact |
| Damaged control circuit boards | Replace control circuit control boards | |
| An inadequate amount of air injection for solenoid valves | Solenoid valves are not switched to the assigned location | Re-adjust or replace solenoid valves |
| Air pressure is too low | Check the pressure gauge and corresponding air piping
| |
| Rice leaps on rice channels | The water content in rice is excessively high | Dry the rice for re-sorting |
| Ashes on rice channels cake | Clean the rice channel with a piece of soft cloth | |
| Scratches occur on rice channels | Replace rice channels with new ones | |
| Frequent action of color sorting indicator lights and electromagnetic valves (fluorescent lamps) | Fluorescent lights are burn out | Replace fluorescent lamps with new ones |
| Color sorting modes are not set correctly | Set color sorting modes correctly | |
| Damaged power supplies for fluorescent lamps | Replace power supplies | |
| Background plates get stuck | Restore stuck boards | |
| Rice sorting waves are not correctly set | Re-adjust background plates | |
| Fluorescent lamps are not lightened | Re-lighten fluorescent lamps | |
| Circuit fault reminders appear | Circuit fault | Please contact us |
| Poor rice sorting results on channels at both sides | Fluorescent lamps are black at both ends | Replace fluorescent |
| The equipment don’t work at all | Sensitivity is too low | Adjust sensitivity |
| Background plates are improperly adjusted | Adjust background plates
| |
| Sorted grains are increasingly inferior ones during a certain period | Dust accumulates on glass plates in the sorting chamber | Wipe off dust with a clean piece of cloth |
| Parameters of sensitivity and background plates change | Re-set parameters | |
| Rice channels are unheated | Check the heating system | |
| Dust wipers are damaged and aged | Replace dust wipers | |
| Poor sorting results on a single side of the system | Poor cleaning results due to inappropriate action of rod less cylinders | Adjust the wiping speed of dust wipers |
| Color Sorters often shut down | Excessively high sensitivity; re-adjust the sensitivity | Background plates (or wave forms) are not adjusted properly |
| Re-adjust Background plates | Excessively high content of yellow grains | |
| Reduce output | Inadequate air supply pressure | |
| Check the air pressure and air passage to find out they are proper; re-adjust the air passage | Protection of air pressure often occurs | |
| Try to make pipes unblocked | clean or replace relative filter elements |